Tag: OSAT

  • India’s Semiconductor Strategy: From Design Hub to Global Chip Manufacturing Powerhouse

    India’s Semiconductor Strategy: From Design Hub to Global Chip Manufacturing Powerhouse

    India has long been a silent force in global technology, with nearly 20% of the world’s semiconductor design talent based in cities like Bangalore and Hyderabad. But designing chips and manufacturing them are vastly different challenges. Until recently, the country lacked the advanced fabrication plants, or ‘fabs,’ required to turn designs into physical silicon.

    The COVID-19 pandemic exposed the fragility of global supply chains, halting car production and highlighting the dangers of relying entirely on a few countries for chips. Driven by these lessons, India is now racing to build a semiconductor industry from scratch. The launch of the India Semiconductor Mission (ISM) 2.0, backed by billions in government support, marks a determined shift from being a design house to becoming a global manufacturing hub.

    Starting with Assembly and Testing

    Building a cutting-edge chip factory is one of the most expensive and complex undertakings imaginable—a single advanced machine can cost more than a large airplane. Instead of immediately competing with giants like Taiwan on 2-nanometer AI chips, India is pursuing a bottom-up strategy. The initial focus is on Outsourced Semiconductor Assembly and Test (OSAT): taking raw silicon wafers, slicing them into individual chips, and packaging them. This 10-to-12-step process is less capital-intensive than a full fab but equally vital.

    Companies such as Kaynes Semicon have already started production in Gujarat, concentrating on chips for automotive, telecom, and defense applications. These may not power the latest smartphones, but they are the workhorses of the modern economy. By serving its domestic market first, India is building the scale and manufacturing culture needed to eventually produce more advanced, smaller chips.

    Government Policy and Self-Reliance

    The Indian government is backing this push with investment and clear policy. The Union Budget for 2026-27 introduced ISM 2.0, allocating Rs. 8,000 crore specifically for manufacturing and design this year. The target is ambitious: by 2029, India aims to design and manufacture 70% to 75% of its own semiconductor needs—from home appliances to advanced defense technology.

    Under the first phase of the mission, ten major projects worth about Rs. 1.60 lakh crore have been approved, spanning silicon power plants and packaging units across six states. The broader vision is to position India as a trusted ‘Plan B’ for the world amid rising geopolitical tensions.

    Building Talent and Indigenous Tech

    One of the biggest hurdles is the shortage of trained engineers for chip manufacturing, which demands extreme precision and cleanroom protocols. India has launched programs like ‘Chips to Startup,’ providing hundreds of universities and over 1,000 startup engineers access to high-end design tools. Partnerships with firms like Lam Research aim to train 60,000 engineers over the next decade.

    India is also developing its own intellectual property to reduce reliance on foreign licensing. Indigenous microprocessors such as ‘DHRUV64,’ ‘SHAKTI,’ and ‘THEJAS’ are built on open-source architectures, lowering costs and fostering innovation in 5G, automotive electronics, and industrial automation. These chips represent a move toward digital sovereignty.

    Strategic Importance and Job Creation

    Semiconductors have become the oil of the 21st century, powering everything from medical devices to satellites. With India’s chip market projected to grow from $38 billion in 2023 to $110 billion by 2030, domestic production is a matter of national security and economic resilience. The new semiconductor units are expected to create thousands of high-quality jobs for engineers and technicians, helping retain top talent within the country.

    What Lies Ahead

    Progress is already visible. According to IT Minister Ashwini Vaishnaw, four semiconductor plants are expected to be operational by the end of 2026. Facilities in Sanand, Gujarat, have moved from foundation to production in just 14 months—a pace that has surprised global observers. India’s first major fabrication unit in Dholera is slated to be ready by 2028, targeting advanced 3-nanometer and 2-nanometer technologies.

    The journey is long and requires patient capital, but the pieces are falling into place. Combining world-class design talent with a new focus on assembly, testing, and eventually full-scale fabrication, India is slowly turning its semiconductor dreams into silicon reality. The government has set a goal of becoming a top-three semiconductor nation by 2047.

  • India’s Pursuit of Semiconductor Self-Sufficiency: From Design Hub to Manufacturing Powerhouse

    India’s Pursuit of Semiconductor Self-Sufficiency: From Design Hub to Manufacturing Powerhouse

    India has long been a hidden force in global semiconductor design. Nearly 20% of the world’s chip design talent is based in the country, with engineers in Bangalore and Hyderabad playing a crucial role in creating the processors inside countless devices. However, designing a chip and manufacturing one are vastly different challenges. Until recently, India lacked the advanced fabrication plants—or fabs—needed to turn those designs into physical silicon.

    The COVID-19 pandemic delivered a harsh lesson about the fragility of global supply chains, disrupting car production and countless industries. That wake-up call has spurred India to move beyond its role as a design house and build a full-fledged chip manufacturing ecosystem. The India Semiconductor Mission (ISM) 2.0, backed by billions in government funding, represents the country’s most ambitious push yet to achieve this goal.

    A Strategic, Bottom-Up Approach

    Rather than trying to immediately compete with established leaders like Taiwan on cutting-edge 2-nanometer AI chips, India is pursuing a smarter, incremental strategy. The initial focus is on the third stage of production: Outsourced Semiconductor Assembly and Test (OSAT). This involves slicing raw silicon wafers into individual chips and packaging them—a process that is less capital-intensive than building a full fab but equally vital. Companies like Kaynes Semicon have already begun production in Gujarat, targeting chips for automobiles, telecommunications, and defense. These chips may not be as glamorous as those powering premium smartphones, but they are essential to the modern economy.

    Policy Support and Investment

    The government is backing this vision with substantial resources. The Union Budget for 2026-27 introduced ISM 2.0, allocating Rs. 8,000 crore specifically to support domestic manufacturing and design. By 2029, India aims to design and produce 70% to 75% of the chips it needs, from home appliances to advanced defense systems. Under the first phase, ten major projects—representing an investment of approximately Rs. 1.60 lakh crore—have been approved across six states. The plan positions India as a reliable ‘Plan B’ for global supply chains amid rising geopolitical tensions.

    Talent Development and Indigenous Innovation

    One of the biggest hurdles is the shortage of skilled workers for chip manufacturing, which demands extreme precision and meticulous documentation. To address this, India has launched training programs such as ‘Chips to Startup,’ providing high-end design tools to hundreds of universities and over 1,000 startup engineers. Partnerships with global firms like Lam Research aim to train 60,000 engineers in specialized manufacturing and cleanroom protocols over the next decade. Additionally, the development of indigenous microprocessors like DHRUV64, SHAKTI, and THEJAS demonstrates a push toward digital sovereignty. These open-source chips are more affordable and foster innovation in areas like 5G, automotive electronics, and industrial automation.

    Strategic Importance and Economic Impact

    Semiconductors have become the oil of the 21st century, powering everything from medical devices to satellite communications. India’s chip market is projected to grow from $38 billion in 2023 to $110 billion by 2030. Local production is not just an economic imperative but a matter of national security, ensuring the economy remains resilient during global crises or trade wars. The sector is also expected to create thousands of high-quality jobs for engineers and technicians, reducing brain drain and keeping India’s top talent engaged in cutting-edge technology.

    What Lies Ahead

    Progress is already visible. According to IT Minister Ashwini Vaishnaw, four semiconductor plants are expected to be operational by the end of 2026, with a facility in Sanand, Gujarat, moving from foundation to production in just 14 months—a pace that has impressed global observers. The country’s first major fabrication unit in Dholera, targeting advanced 3-nanometer and 2-nanometer technologies, is slated for completion by 2028. India’s journey is long and requires patient investment, but the pieces are falling into place. By combining world-class design talent with new manufacturing capabilities, the nation is steadily turning its semiconductor dreams into a reality. The government’s goal is to become one of the top three semiconductor nations by 2047.